Dial Indicator Compact Kit
- A few left in stock! Expect a 2-3 week leadtime
The SafeGauge Dial Indicator Compact Kit is designed to remotely measure clearances, tolerances, and wear on machine components safely and efficiently, giving technicians everything they need in one ready-to-deploy solution.
Built for use on live machinery, the kit combines the SafeGauge Dial Indicator, a high-strength 120kg magnetic base, and a dedicated zip-up charging case to support fast, repeatable setup in the field. With a measurement range of up to 10mm (0.39 in), an accuracy of 0.01 mm (0.0004 in), and wireless connectivity up to 100m (328ft), the Dial Indicator Compact Kit enables precise, remote measurements while keeping personnel out of the line of fire, setting a new industry standard for safe and efficient condition monitoring.
Features
- 10 Hour Battery Life
- Measures displacement with a resolution of 0.01mm / 0.0005 inch
- Compatible with the SafeGauge Mobile App
Electrical Specifications
Power Connector: 5V DC Jack (contained within kit)
Battery Type: Nickel Metal Hydride
Charging: To be charged by SafeGauge charging case only
Operating Time: Up to 10 hours
LED System: Flashes blue when searching to connect, and green when connected
Battery Technology: Internal NiMh (Nickel Metal Hydride) 2.4 volt pack
Battery Life Cycle: 1,000 charging cycles
Charging Time: 4 hours
Compliance: Pending
Mechanical Specifications
Weight: 260g (9.2oz)
Measurement Range: 10mm (0.394in)
Resolution: +/- 0.01mm (0.0005in)
Operating Temperature: 0-60°C (32 - 140°F)
Charging Temperature: 0-40°C (32 - 104°F)
Maximum Response Speed: 9,144mm/sec (360in/sec)
Measuring Force: 3 N (0.01oz)
IP Rating: IP43
Communication Specifications
Radio Type: Bluetooth Low Energy (BLE)
Maximum Range: 100m (328ft)
Environmental Specifications
Battery Disposal: When finished with a SafeGauge product please return to SafeGauge Pty Ltd for correct recycling, or follow your local area laws and guidelines for correct battery disposal.
Downloads
About the SafeGauge Dial Indicator
Common Use Cases
The SafeGauge Dial Indicator Compact Kit is purpose-built for accurately measuring movement, wear, and clearances on heavy equipment components without placing technicians in the line of fire.
With up to 10mm (0.39in) of displacement measurement, ±0.01mm (±0.0004in) accuracy, and wireless connectivity up to 100m (328ft), it’s trusted across a wide range of inspection and diagnostic tasks.
Typical applications include:
- Articulation pin movements on trucks, loaders and graders
- Equalizer bar wear measurement on dozers
- Off-highway truck A-frame, hoist and strut pin movement
Features and Benefits
- Wireless measurement up to 100m (328ft) - Perform live measurements from a safe distance, keeping technicians out of crush zones, pinch points, and other live-work hazards.
- High-precision displacement measurement - Measures up to 10 mm (0.39 in) with ±0.01 mm (±0.0004 in) accuracy for confident wear, clearance, and tolerance assessments.
- Eliminates live work exposure - Capture accurate data without standing beside moving or loaded components, supporting safer maintenance practices and ELW initiatives.
- Real-time data visibility - View measurements live on your mobile device, removing guesswork and the need for manual readings.
- Rugged, field-ready design - Built for harsh workshop and site conditions, making it suitable for everyday use on heavy equipment.
- Compact kit configuration - Supplied with essential accessories in a portable charging case, making it easy to transport, deploy, and keep powered between jobs.
Compatibility with the SafeGauge Mobile App
The SafeGauge Dial Indicator can be paired directly with the SafeGauge mobile app, giving technicians a portable and flexible way to view and capture displacement and movement data.
Once connected, live Dial Indicator readings stream wirelessly to the app in real time, allowing technicians to monitor movement and wear from a safe distance. Measurements are automatically captured digitally, eliminating handwritten notes and manual data entry.
Frequently Asked Questions
What is the Dial Indicator used to measure?
The SafeGauge Dial Indicator is designed to measure linear movement with high precision. It helps technicians evaluate component movement, clearances, tolerances, and wear, making it ideal for inspecting critical machinery parts where even small variations matter.
How do I choose between a Dial Indicator, Laser Displacement Sensor, or Push Rod?
While all three tools measure displacement, each is suited to different applications based on how the sensor is mounted, the available access, and the type of movement being measured.
The Dial Indicator and Laser Displacement Sensor are often used for similar inspections, but they differ in how measurements are taken.
The Dial Indicator uses a contact probe that rests directly against the surface, delivering very high accuracy (0.01 mm) over a shorter measurement range (up to 10 mm).
In contrast, the Laser Displacement Sensor measures movement without physical contact, using a laser positioned approximately 30–60 mm from the target. It offers a larger range (up to 30 mm) but with lower resolution (0.1 mm), making it better suited to applications such as slew bearing checks or locations where physical contact is not possible.
The Push Rod is best suited to tests where movement occurs in a straight line and the sensor can be mounted parallel to the direction of travel. Its dual magnetic mounting system provides excellent stability for these applications, but it is not suitable when parallel alignment cannot be achieved.
How strong is the magnetic base included in the kit?
The Dial Indicator Compact Kit includes a heavy-duty magnetic base rated to 120 kg (264 lb) of holding force. This ensures the indicator remains firmly secured to ferrous surfaces during testing, delivering stable and reliable measurements even in demanding environments.
How are Dial Indicator readings viewed and interpreted?
Measurement data from the Dial Indicator is sent wirelessly via Bluetooth to a compatible display device. Readings are shown live within the SafeGauge app, allowing technicians to easily interpret results as the test is being performed.
What measurement range does the Dial Indicator offer?
The SafeGauge Dial Indicator measures linear displacement across a range of 10mm (0.394in), making it suitable for many common wear, clearance, and movement checks on heavy equipment.
What level of accuracy does the Dial Indicator provide?
The Dial Indicator delivers high-resolution measurements with an accuracy of ±0.01 mm (±0.0005 in). This ensures consistent, repeatable results for professional inspection and diagnostic tasks.
How is the Dial Indicator powered and charged?
The Dial Indicator is recharged using a 5V DC power supply through the supplied charging case, keeping the device protected and ready for use between jobs.
What is the battery life of the Dial Indicator?
A fully charged Dial Indicator provides up to 10 hours of continuous operation, supporting extended testing sessions without interruption.
How long does a full recharge take?
From a fully depleted battery, the Dial Indicator requires approximately 4 hours to reach full charge.
Is the Dial Indicator covered by a warranty?
Yes. Every SafeGauge Dial Indicator is backed by a 12-month manufacturer’s warranty, offering added confidence and protection.
Does the Dial Indicator need to be calibrated?
Yes. To ensure ongoing accuracy, annual calibration is recommended every 12 months. Calibration services can be performed by SafeGauge or by one of our authorised service partners.
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